China Best Sales Sf Series B5 Flange Mounted Helical-Worm Gearbox with CZPT Shaft with Servo Motor with Flange Connection gearbox and motor

Product Description

SF Series B5 Flange Mounted Helical-worm Gearbox with Servo Motor with Flange Connection
 

S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor  ideal low-cost solutions for simple applications. 
 

1.Technical data:

Product Name SF Series B5 Flange Mounted Helical-worm Gearbox with Servo Motor with Flange Connection
Gear material 20CrMnTi alloy steel
Color Blue Silver  Customerized 
Case Material   Cast iron HT200 
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 89% (depends on the transmission stage)
Backlash ≤20Arcmin  

2. Installation type and output mode:
    bottom seated type and large and small flange type installation, CHINAMFG shaft output.

3. Input mode:
    direct motor, shaft input and connecting flange input.

4. Reduction ratio:
    7.75~12901,  S,R combination up to 33918.

5.Technical parameters:
    Coaxial output 
    Motor Power: 0.12kw-30kw
    Torque: 1.4N · m ~ 23200N · m  
    Output speed: 0.06 ~ 374r/min

6. Model of R series reducer:
    SF37, 47, 57, 67, 77, 87, 97
 

Detailed Photos

 

Certifications

 

Packaging & Shipping

 

Installation Instructions

 

 

 

Company Profile

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FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM  for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions,      Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing. 

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. 

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

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Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

|

Customized Request

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

  • Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
  • CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
  • Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
  • Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
  • Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
  • Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
  • Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
  • Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
  • Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
  • Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.

servo gearbox

Industries Utilizing Servo Gearboxes

Servo gearboxes find applications in various industries where precise motion control is essential:

1. Robotics and Automation: Servo gearboxes are widely used in robotics and automation systems for accurate and dynamic movement control, enhancing the performance of industrial robots, collaborative robots (cobots), and other automated machinery.

2. Aerospace and Aviation: The aerospace industry utilizes servo gearboxes in aircraft control systems, including ailerons, elevators, and rudders, to ensure precise and responsive flight control.

3. Medical Equipment: Medical devices and equipment, such as surgical robots, diagnostic instruments, and imaging systems, rely on servo gearboxes to achieve precise and controlled movements for medical procedures and patient care.

4. Manufacturing and Assembly: Servo gearboxes are essential in manufacturing and assembly lines for tasks such as pick-and-place operations, conveyor systems, packaging machinery, and precision machining.

5. Automotive Industry: Automotive manufacturing and testing processes benefit from servo gearboxes for tasks such as vehicle assembly, quality control, and testing systems.

6. Semiconductor Manufacturing: High-precision processes in semiconductor manufacturing, including wafer handling and positioning, utilize servo gearboxes to maintain accuracy in microchip fabrication.

7. Material Handling: Servo gearboxes play a role in material handling systems, such as automated guided vehicles (AGVs), palletizers, and cranes, ensuring smooth and controlled movement of goods.

8. Entertainment and Theme Parks: Roller coasters, animatronics, and other entertainment attractions utilize servo gearboxes to create dynamic and engaging experiences for visitors.

9. Textile Industry: Servo gearboxes are used in textile machinery for processes like spinning, weaving, and knitting, enabling precise control of thread tension and fabric movement.

10. Research and Development: In research settings, servo gearboxes are employed for experimentation, testing, and prototyping of mechanical systems and prototypes.

Servo gearboxes provide the necessary precision, flexibility, and reliability required in these industries, enabling advanced motion control and enhancing the efficiency and performance of various applications.

China Best Sales Sf Series B5 Flange Mounted Helical-Worm Gearbox with CZPT Shaft with Servo Motor with Flange Connection   gearbox and motor	China Best Sales Sf Series B5 Flange Mounted Helical-Worm Gearbox with CZPT Shaft with Servo Motor with Flange Connection   gearbox and motor
editor by CX 2024-04-24