China high quality High Efficiency 90 Degree Servo Step Motor Precision Right Angle Planetary Gearbox, Planet Reducer gearbox definition

Product Description

High Efficiency 90 Degree Servo Step Motor Precision Right Angle Planetary Gearbox, Planet Reducer

Features:
1. Using involute gear transmission, alloy steel with carbonize & quencher heat treatment, precision level
of gear grinding could reach ISO class 5, the profile and axial modification could enhance the bearing
capacity, stability of mesh and low noise.
2. With integral output shaft and bearing support for both sides of planet wheel, realizing higher precision
and higher rigidity.
3. Small backlash, the accurate CHINAMFG can reach within 3 arcmin as clients’ request.
4. Gyration parts of the input side with dynamic balance treatment can make sure the gearbox running
steadily at high speed.
5. It can combine with any servo motor, can be designed for special combination, and easy for mounting.
(It can be specially designed to accept any type of servo motor, mounting is convenient)
6. Simple for maintenance, it doesn’t need to change the oil(grease) during the service life time.

Product photo:

Specification:

ANG Precision Planetary Gearbox
Model 40-220 Type Coaxial or Right angle
Ratio 1/3 ~ 1/512 Torque 40-3000Nm
Efficiency 98% Input/Output shaft material 40Cr
Housing material 42CrMo Machining precision of gears 6 Grade
Gear material 20CrMnTi Lubricating oil Synthetic Grease
Surface hardness of gears HRC58-62 Heat treatment Carbonize & quencher
Brand of bearings C&U, HRB Vibration ≤15μm
Brand of oil seal SKF Oil Temp. rise (MAX) 40ºC
Noise (MAX) 55-70 dB Noise (MAX) 70º

FAQ

Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, flange, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. Sample is available for testing.

Q: What is your MOQ?
A: It is 1pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard product need 5-30days, a bit longer for customized products.

Q: Do you provide technology support?
A: Yes. Our company have design and development team, we can provide technology support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C is preferred, with different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send inquiry directly, and we will respond within 24 hours.
 

Application: Machinery
Function: Change Drive Torque
Layout: Coaxial or Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 300/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

servo gearbox

Compatibility of Servo Gearbox with a Specific Motor

The compatibility between a servo gearbox and a specific motor depends on several key factors:

1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.

2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.

3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.

4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.

5. Backlash and Stiffness: The gearbox’s backlash (play in the gears) and stiffness characteristics should match the application’s requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.

6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.

7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.

8. Control and Feedback: The control system’s capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.

Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.

servo gearbox

Disadvantages and Limitations of Using Servo Gear Systems

Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:

1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.

2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.

3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.

4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system’s performance and accuracy.

5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.

6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.

7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.

8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.

While servo gear systems provide exceptional precision and control, it’s important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.

servo gearbox

Industries Utilizing Servo Gearboxes

Servo gearboxes find applications in various industries where precise motion control is essential:

1. Robotics and Automation: Servo gearboxes are widely used in robotics and automation systems for accurate and dynamic movement control, enhancing the performance of industrial robots, collaborative robots (cobots), and other automated machinery.

2. Aerospace and Aviation: The aerospace industry utilizes servo gearboxes in aircraft control systems, including ailerons, elevators, and rudders, to ensure precise and responsive flight control.

3. Medical Equipment: Medical devices and equipment, such as surgical robots, diagnostic instruments, and imaging systems, rely on servo gearboxes to achieve precise and controlled movements for medical procedures and patient care.

4. Manufacturing and Assembly: Servo gearboxes are essential in manufacturing and assembly lines for tasks such as pick-and-place operations, conveyor systems, packaging machinery, and precision machining.

5. Automotive Industry: Automotive manufacturing and testing processes benefit from servo gearboxes for tasks such as vehicle assembly, quality control, and testing systems.

6. Semiconductor Manufacturing: High-precision processes in semiconductor manufacturing, including wafer handling and positioning, utilize servo gearboxes to maintain accuracy in microchip fabrication.

7. Material Handling: Servo gearboxes play a role in material handling systems, such as automated guided vehicles (AGVs), palletizers, and cranes, ensuring smooth and controlled movement of goods.

8. Entertainment and Theme Parks: Roller coasters, animatronics, and other entertainment attractions utilize servo gearboxes to create dynamic and engaging experiences for visitors.

9. Textile Industry: Servo gearboxes are used in textile machinery for processes like spinning, weaving, and knitting, enabling precise control of thread tension and fabric movement.

10. Research and Development: In research settings, servo gearboxes are employed for experimentation, testing, and prototyping of mechanical systems and prototypes.

Servo gearboxes provide the necessary precision, flexibility, and reliability required in these industries, enabling advanced motion control and enhancing the efficiency and performance of various applications.

China high quality High Efficiency 90 Degree Servo Step Motor Precision Right Angle Planetary Gearbox, Planet Reducer   gearbox definition		China high quality High Efficiency 90 Degree Servo Step Motor Precision Right Angle Planetary Gearbox, Planet Reducer   gearbox definition
editor by CX 2023-09-12