China high quality High Torque Low Backlash Speed Reducer Planetary Gearbox for Servo Motor Robotics Laser Cutting gearbox engine

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Taibang planetary gear motor is high energy efficiency,low noise,long service life,which is widely used in various industry.

Model Instruction
 

GE 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

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Application: Machinery, Agricultural Machinery, Automatic Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

servo gearbox

Compatibility of Servo Gearbox with a Specific Motor

The compatibility between a servo gearbox and a specific motor depends on several key factors:

1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.

2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.

3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.

4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.

5. Backlash and Stiffness: The gearbox’s backlash (play in the gears) and stiffness characteristics should match the application’s requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.

6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.

7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.

8. Control and Feedback: The control system’s capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.

Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Variations in Servo Gearbox Designs

Servo gearboxes come in various designs to meet different torque and speed requirements:

In-Line: In-line servo gearboxes have the input and output shafts aligned in a straight line. These gearboxes are compact and well-suited for applications where space is limited. They can handle a range of torque and speed requirements, making them versatile for various motion control tasks.

Right-Angle: Right-angle servo gearboxes have the input and output shafts oriented at a 90-degree angle. These gearboxes are used when the input and output directions need to change direction, such as in applications with limited space or when the motion needs to be redirected.

Planetary: Planetary servo gearboxes use a planetary gear arrangement to achieve high torque density and compactness. They are suitable for applications requiring high torque transmission with minimal backlash. Planetary gearboxes are commonly used in robotics, CNC machines, and industrial automation.

Harmonic Drive: Harmonic drive servo gearboxes utilize a flexible spline and a wave generator to achieve high gear reduction ratios while maintaining compact size. They offer exceptional accuracy and are often used in applications requiring precise positioning, such as telescope mounts and semiconductor manufacturing equipment.

Helical: Helical servo gearboxes use helical gear teeth to achieve smooth and quiet operation. They are well-suited for applications that require low noise levels and high efficiency. Helical gearboxes are used in various industries, including packaging, printing, and medical devices.

Custom Designs: Some servo gearboxes are custom-designed to meet specific requirements of unique applications. These designs may involve modifications in gear ratios, housing materials, and sealing to ensure optimal performance in specialized tasks.

The choice of servo gearbox design depends on factors such as the required torque, speed, space constraints, efficiency, and precision. Manufacturers offer a range of options to cater to the diverse needs of motion control systems in different industries.

China high quality High Torque Low Backlash Speed Reducer Planetary Gearbox for Servo Motor Robotics Laser Cutting   gearbox engineChina high quality High Torque Low Backlash Speed Reducer Planetary Gearbox for Servo Motor Robotics Laser Cutting   gearbox engine
editor by CX 2024-05-17