China manufacturer AC 120 Series Low Backlash Planetary Gear Reducers/Servo Motors/Hydraulic Gearbox with Helical Gears/High Torque Heavy Torque Reduce Speed gearbox design

Product Description

Company Profile

CCMS manufactures DC motors, AC motors, planetary gear motors, drum motors, planetary gearboxes, RV reducers and harmonic gearboxes, among others. Through technological innovation and customization, we help you create outstanding applications and provide flexible solutions for a wide range of industrial automation situations. We support custom machining and produce a wide range of parts.

 

Product Selection:
In the selection of products our sales team will help you find the most suitable products and corresponding solutions according to your needs.
Drawing Requirements:
We accept 2D, 3D drawings, and step files. We will produce according to your drawing requirements.
OEM&ODM Services:
We support the drawing processing and sample processing, providing high precision and high quality customized products is our survival.

Product Parameters

Precision Bevel Teeth AB Series Technical Parameters
Rated Output Torque Nm AB60 AB90 AB115 AB142 AB180 Ratio Section
46 125 210 450 650 3 1
52 145 300 550 1250 4
55 155 320 650 1200 5
42 105 220 440 910 10
56 145 310 500 650 15 2
52 155 305 550 1200 25
55 155 320 650 1200 70
55 155 320 650 1200 100

 

Applications

Our products are widely used in mobile robots, logistics sorting, solar photovoltaic, semiconductor equipment, drive technology, machine tools, manufacturing machines, automation equipment, manipulators, wood processing machinery, paper equipment, medical equipment, aerospace industry, etc.

Our Advantages

1. High Precision: back gap is less than 5 arc minutes, accurate positioning.
2. The precision of the gear can be controlled below ISO4 level by using the top ultra-precision machine tool and the world’s leading tooth grinding.
3. The gear material is made of advanced low carbon alloy forged steel. After deed heat treatment, it can reach HRC60.
4. It can be adapted to any servo motor in the world.
5. Using synthetic grease, and adopt IP65 sealing design, no leakage and no maintenance.
6. The cage planetary support structure and the output shaft are integrated to achieve high stiffness and precision.

 

Relevant Products

Factory Showing

 

FAQ

Q: Who are you?
A: We are the OEM Manufacturer of varied kinds of Planetary Gear Reducers, Geaboxes, Bush Motors, Helical Precision Reducers.

Q: How to choose a most suitable Precision Reducer?
A: You can tell me your requirements, such as where does they use, the detailed specifications. Just like like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you support Customization or have standard gear motors?
A: Yes. We accpet customization, just send us your detailed drawings. We also do standard motors, if you need, we can delivery soon.

Q: How about your lead time?
A: The leading time of standard motor in our factory just need 15-30 days. If it is a customized, it may take more time to produce. But, it always according to the orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

servo gearbox

Compatibility of Servo Gearbox with a Specific Motor

The compatibility between a servo gearbox and a specific motor depends on several key factors:

1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.

2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.

3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.

4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.

5. Backlash and Stiffness: The gearbox’s backlash (play in the gears) and stiffness characteristics should match the application’s requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.

6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.

7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.

8. Control and Feedback: The control system’s capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.

Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.

servo gearbox

Precision of Gear Tooth Profiles in Servo Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in servo gearboxes:

1. Advanced Manufacturing Processes: Manufacturers use advanced machining techniques such as CNC (Computer Numerical Control) machining and grinding to achieve high precision in gear tooth profiles. These processes allow for accurate shaping and finishing of the gear teeth.

2. Quality Materials: High-quality materials with consistent properties are selected for manufacturing gear components. This ensures uniformity in the gear teeth and minimizes variations that could affect precision.

3. Tight Tolerances: Manufacturers set tight tolerances for gear tooth dimensions, including pitch, profile, and helix angle. This helps to maintain precise engagement between gear teeth, reducing backlash and ensuring accurate motion control.

4. Quality Control: Rigorous quality control measures are implemented at various stages of the manufacturing process. This includes inspections, measurements, and tests to verify that gear tooth profiles meet the required specifications.

5. CNC Gear Inspection: Manufacturers use CNC gear inspection machines that can measure and analyze gear tooth profiles with high accuracy. These machines generate detailed reports about tooth geometry, ensuring compliance with design specifications.

6. Computer-Aided Design (CAD) and Simulation: Manufacturers use CAD software to design gear tooth profiles with precision. Simulation tools analyze how different factors, such as material properties and manufacturing processes, affect the final gear tooth shape.

7. Profile Corrections: In some cases, manufacturers apply profile corrections to optimize gear tooth profiles. These corrections compensate for any deviations that may occur during the manufacturing process.

8. Feedback from Application: Manufacturers often collaborate closely with end-users to gather feedback on the performance of gearboxes in real-world applications. This feedback helps refine the manufacturing process and improve the precision of gear tooth profiles.

The combination of advanced manufacturing techniques, strict quality control, and continuous improvement processes ensures that servo gearboxes maintain the precision required for accurate motion control in various applications.

servo gearbox

Variations in Servo Gearbox Designs

Servo gearboxes come in various designs to meet different torque and speed requirements:

In-Line: In-line servo gearboxes have the input and output shafts aligned in a straight line. These gearboxes are compact and well-suited for applications where space is limited. They can handle a range of torque and speed requirements, making them versatile for various motion control tasks.

Right-Angle: Right-angle servo gearboxes have the input and output shafts oriented at a 90-degree angle. These gearboxes are used when the input and output directions need to change direction, such as in applications with limited space or when the motion needs to be redirected.

Planetary: Planetary servo gearboxes use a planetary gear arrangement to achieve high torque density and compactness. They are suitable for applications requiring high torque transmission with minimal backlash. Planetary gearboxes are commonly used in robotics, CNC machines, and industrial automation.

Harmonic Drive: Harmonic drive servo gearboxes utilize a flexible spline and a wave generator to achieve high gear reduction ratios while maintaining compact size. They offer exceptional accuracy and are often used in applications requiring precise positioning, such as telescope mounts and semiconductor manufacturing equipment.

Helical: Helical servo gearboxes use helical gear teeth to achieve smooth and quiet operation. They are well-suited for applications that require low noise levels and high efficiency. Helical gearboxes are used in various industries, including packaging, printing, and medical devices.

Custom Designs: Some servo gearboxes are custom-designed to meet specific requirements of unique applications. These designs may involve modifications in gear ratios, housing materials, and sealing to ensure optimal performance in specialized tasks.

The choice of servo gearbox design depends on factors such as the required torque, speed, space constraints, efficiency, and precision. Manufacturers offer a range of options to cater to the diverse needs of motion control systems in different industries.

China manufacturer AC 120 Series Low Backlash Planetary Gear Reducers/Servo Motors/Hydraulic Gearbox with Helical Gears/High Torque Heavy Torque Reduce Speed   gearbox design		China manufacturer AC 120 Series Low Backlash Planetary Gear Reducers/Servo Motors/Hydraulic Gearbox with Helical Gears/High Torque Heavy Torque Reduce Speed   gearbox design
editor by CX 2024-05-13