China Xw3 Electric Operated Worm Gearbox worm gearbox backlash

Solution Description

Design:XW3 electric operated worm gearbox

Introduction
XBURS XW collection Element-switch Worm Gearbox is precison device(rotary) with high top quality and basic safety,intended to reduce the velocity and boost thetorque. It is simple to approach axis hole and key groove since of the detachable sleeve.

People
1.Totally enclosed gearing
two.Grease loaded for longer existence
three.Thorough equipment ratios for different
applications
four.Detachable output sleeve
5.Optional travelling sleeve
six.Adjustable stopper (± 5°)
7.Optional flange to suit for diverse sort of valve

Software
XW collection element-turn worm gearboxes are employed for manual and electrical (electrical actuator) applications of ball valves,butterfly valves, plug valves and dampers.

Functioning Environment
XW collection component-turn worm gearboxes are with very good mechnical quality and continual running performance which implement to offer with range local weather and temperature. We attempt to develop RW series worm gear operator to fulfill larger requires.

Enclosure: IP67
Doing work Temperature: Type-40ºCto120ºC(-40ºFto248ºF)
Portray: Silver gray (customization)

Join With Valve
The flange connecting to valve is according to ENISO5210 or DIN3210 (Customization)
 

Product Electrical Output Torque N·m Ratio Electric  Input Torque  N·m Input Flange    ISO5210-2001 Standard Foundation Output Flange Thickened Foundation Output Flange Maximum Stem Diameter  mm Input Shaft Diametermm  APPROX. Weight      kg
XW3 800 58 forty six F10/F14 F12 F10/F12/F14 43 15 15
XW4 1700 sixty eight eighty three F10/F14 F14 F12/F14/F16 fifty two twenty 23
XW5 3000 67 149 F10/F14/F16 F16 F14/F16/F25 76 20 fifty
XW6 7000 69 338 F14/F16 F25 F16/F25/F30 87 30 83
XW7 16000 60 889 F14/F16/F25 F25/F30 F35 one hundred twenty thirty a hundred and forty four
XW8 28000 sixty 1556 F14/F16/F25 F25/F30/F35 F40 153 35 254
XW9 40000 sixty 2222 F14/F16/F25 F30/F35 F40/F48 one hundred seventy forty 327
XW10 65000 60 3611 F16/F25/F30 F35/F40 F48 one hundred ninety 50 493

Primary Merchandise

Worm gearbox, bevel gearbox, valve gear box,worm gear operator, worm equipment actuator, valve worm gear, valve equipment operator, valve equipment actuator, valve actuator.
Gear Operator, Valve Gearbox, Bevel Gearbox, Gearbox, Pace Reducer, Multi-Turn Bevel Gearbox, Bevel Gearbox Provider, Higher High quality Bevel Gearbox, Gearbox maker

 

US $545-636
/ Piece
|
1 Piece

(Min. Order)

###

Application: Industry
Type: Worm and Wormwheel
Protection Level: IP67
Working Temperature: -40 to 120 Degrees Celsius
Applications: Ball Valves, Butterfly Valves, Plug Valves, Damper
Painting/Coating: Silver Grey or Customization

###

Customization:

###

Model Electric Output Torque N·m Ratio Electric  Input Torque  N·m Input Flange    ISO5210-2001 Standard Base Output Flange Thickened Base Output Flange Maximum Stem Diameter  mm Input Shaft Diametermm  APPROX. Weight      kg
XW3 800 58 46 F10/F14 F12 F10/F12/F14 43 15 15
XW4 1700 68 83 F10/F14 F14 F12/F14/F16 52 20 23
XW5 3000 67 149 F10/F14/F16 F16 F14/F16/F25 76 20 50
XW6 7000 69 338 F14/F16 F25 F16/F25/F30 87 30 83
XW7 16000 60 889 F14/F16/F25 F25/F30 F35 120 30 144
XW8 28000 60 1556 F14/F16/F25 F25/F30/F35 F40 153 35 254
XW9 40000 60 2222 F14/F16/F25 F30/F35 F40/F48 170 40 327
XW10 65000 60 3611 F16/F25/F30 F35/F40 F48 190 50 493
US $545-636
/ Piece
|
1 Piece

(Min. Order)

###

Application: Industry
Type: Worm and Wormwheel
Protection Level: IP67
Working Temperature: -40 to 120 Degrees Celsius
Applications: Ball Valves, Butterfly Valves, Plug Valves, Damper
Painting/Coating: Silver Grey or Customization

###

Customization:

###

Model Electric Output Torque N·m Ratio Electric  Input Torque  N·m Input Flange    ISO5210-2001 Standard Base Output Flange Thickened Base Output Flange Maximum Stem Diameter  mm Input Shaft Diametermm  APPROX. Weight      kg
XW3 800 58 46 F10/F14 F12 F10/F12/F14 43 15 15
XW4 1700 68 83 F10/F14 F14 F12/F14/F16 52 20 23
XW5 3000 67 149 F10/F14/F16 F16 F14/F16/F25 76 20 50
XW6 7000 69 338 F14/F16 F25 F16/F25/F30 87 30 83
XW7 16000 60 889 F14/F16/F25 F25/F30 F35 120 30 144
XW8 28000 60 1556 F14/F16/F25 F25/F30/F35 F40 153 35 254
XW9 40000 60 2222 F14/F16/F25 F30/F35 F40/F48 170 40 327
XW10 65000 60 3611 F16/F25/F30 F35/F40 F48 190 50 493

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
worm reducer

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Xw3 Electric Operated Worm Gearbox     worm gearbox backlashChina Xw3 Electric Operated Worm Gearbox     worm gearbox backlash
editor by czh 2023-01-30