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China Custom Newstart Hsr355 Heavy Duty Servo Planetary Reducer Gearbox for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor wholesaler

Product Description

Product Description

Ratio i 32 40 48 50 56 64 80
Nominal output torque Nm 13600 13600 12130 9000 11120 8950 9000
Maximum output torque Nm 27200 27200 24260 18000 22240 17900 18000

      CHINAMFG series: High efficiency, Low nosie
     *Size,speed ratio and performance are recommended and customized

 Core Feature

Structural feature

      Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, the front and back tapered roller bearing large span distribution and the whole box, forming a super integrated structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.

      Gear ring of reducer adopts integral structure design.

      Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.

Gear characteristics

      Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.

Application characteristics

      Long span tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. High precision applications, frequent start-stop and load changes are

 

Installation Instructions

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor’s output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system’s ability to maintain precise positioning.

Servo gearboxes’ ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems

Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:

1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.

2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.

3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.

4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.

5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.

6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.

7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.

8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.

9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.

10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.

By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China Custom Newstart Hsr355 Heavy Duty Servo Planetary Reducer Gearbox for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor   wholesaler China Custom Newstart Hsr355 Heavy Duty Servo Planetary Reducer Gearbox for Servo Motor, Stepper Motor, AC Motor, DC Motor, Hydraulic Motor   wholesaler
editor by CX 2024-05-16

in Surabaya Indonesia sales price shop near me near me shop factory supplier 1200W Hydraulic Brushed DC Motor with B14 Flange manufacturer best Cost Custom Cheap wholesaler

  in Surabaya Indonesia  sales   price   shop   near me   near me shop   factory   supplier 1200W Hydraulic Brushed DC Motor with B14 Flange manufacturer   best   Cost   Custom   Cheap   wholesaler

In addition, all our creation procedures are in compliance with ISO9002 requirements. With a lot of years’ experience in these traces, we have been distinguished from other suppliers in China by our advantages in aggressive pricing, on-time shipping and delivery, prompt responses, on-hand engineering help and good following-sales services. Every single process, every area, each and every function in EPG is demanded to be done one particular phase adhering to another, carefully and cautiously, from content variety, reformation to production accessories, from parts heat treatment to computerized assembly, from top quality management to product inspection and testing and from get working to following revenue service. 1200W EPTT Brushed DC EPTT with B14 Flange

PG36M555 Collection

voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Velocity range: 3000-9500rpm
EPTT: 3.three-13w
Typical apps: Central air-conditioning valve, Amusement products, Coin
Refund devices, Grill, Oven, Peristaltic pumps, ATM lender
EPTT method, Robotic, Health-related equipment, Business office
EPTT, EPTT EPTTs, EPTT actuator.
Excess weight: 320~400g/PCS(approx)
EPTT information: CTN dimension: 32X28XH26cm 40PCS/CTN G. W. 16Kgs

EPTT knowledge:
Amount of phases 1stages reduction two stages reduction 3 levels reduction 4 phases reduction 5 phases reduction
Reduction ratio three.75.two 13.719.226.nine 50.971.299.5139 188264369516721 6699771367191126723736
EPTT duration quot L quot mm 26.4 32.6 38.9 forty five.three 52.5
Max.Working torque 3.0Kgf @ cm 6.0Kgf @ cm 8.0Kgf @ cm twelve.0Kgf @ cm 20Kgf @ cm
Max. Equipment breaking torque nine.0Kgf @ cm eighteen.0Kgf @ cm 24Kgf @ cm 36Kgf @ cm 60Kgf @ cm
Max. Gearing efficiency 90% 81% seventy three% sixty five% fifty nine%
EPTT info:
EPTT name Rated volt.v No load Load torque Stall torque
Current Velocity Existing Pace Torque Output EPTT Torque Current
mA r/min mA r/min gf @ cm W gf @ cm mA
RS-555123000 12 le140 3000 le800 2200 150 3.3 600 3000
RS-555124500 12 le220 4500 le1200 3300 220 7.two 880 7800
RS-555126000 12 le350 6000 le2000 4500 300 13.five 1200 6000
RS-555243000 24 le70 3000 le400 2200 150 3.3 600 1600
RS-555244500 24 le110 4500 le600 3300 220 seven.2 880 3000
RS-555246000 24 le180 6000 le1000 4500 300 13.five 1200 4000
1This table lists some motors parameters, other people please refer to certain parameters of rs-555.htm quot
2Afier connecting motor and EPTT which is named EPTTmotor the output torque:motor torque X reduction ratio X EPTTing efficiencyoutput pace:motor speed / reduction ratio.
Be aware:
one Gearmotor named techniques: e . g . SG-555123000-ninety nine.5K EPTT you should refer to the motor information RS-555123000.
EPTT remember to refer to EPTT info reduction ratio99.five .Associated to EPTTmotor output pace and torque you should
refer to motor info.
2 EPTT can be set up wiEPTT magnetic encorder. encorEPTTparameters please refer to me-37.htm .
3StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd output shaft following minimizing: eight.0mm. other dimensions of then output shaft can make as consumer ask for.
4Chart only for reference,goods shall prevail the entity.

Company Introduction

  in Surabaya Indonesia  sales   price   shop   near me   near me shop   factory   supplier 1200W Hydraulic Brushed DC Motor with B14 Flange manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Surabaya Indonesia  sales   price   shop   near me   near me shop   factory   supplier 1200W Hydraulic Brushed DC Motor with B14 Flange manufacturer   best   Cost   Custom   Cheap   wholesaler